Corduroy fabric, with its unique ribbed texture, has become a staple in both casual and professional wear. Once associated with durable workwear, corduroy has evolved into a versatile fabric used in everything from clothing to interior decor. In this guide, we’ll give you a detailed introduction to corduroy, including its history, production methods, types and uses.

The Origin of Corduroy Fabric

Corduroy traces its origins to ancient textile techniques, but it first became prominent during the Industrial Revolution in England. In the 17th century, the fabric was primarily used by workers due to its strength and ability to withstand heavy wear and tear. Early forms of corduroy were woven from cotton and linen fibers, and its raised texture provided extra warmth and comfort for long days working in factories or fields.

Over time, the fabric grew in popularity and was often used to make pants, jackets and even hats. By the 1960s and 1970s, corduroy had transitioned from a workwear fabric to a cultural phenomenon, particularly among the youth. Today, corduroy remains a classic fabric, widely favored by designers for autumn and winter seasons.

How Is Corduroy Fabric Made?

Corduroy is characterized by its distinctive “cords” or “wales” on its surface. These wales are created by weaving extra fibers into the fabric’s base to form raised vertical lines. The width of these wales can vary greatly, which is why there are so many different types of corduroy.

Typically, corduroy is made from cotton, though it can also be crafted from wool, polyester or a blend of synthetic fibers. The process involves weaving the pile yarns in a way that creates the fabric’s signature ribbed texture.

Types of Corduroy Fabric

There are many different types of corduroy, each with its own unique look and feel. The most important factor in determining the type of corduroy is the number of wales per inch (WPI). The WPI determines how fine or wide the ribs of the fabric will be. Below, we will introduce some of the most popular types of corduroy:

1. Mid Wale Corduroy

Mid wale corduroy is one of the most popular types due to its balanced appearance. Its WPI value is about 8 to 14, and the ribbing is neither too wide nor too narrow. This type of corduroy is commonly used for trousers, jackets and even skirts. Its moderate texture makes it both stylish and practical.

2. Wide Wale Corduroy

Wide wale corduroy features larger, more prominent ribs. This version typically has a WPI of 1 to 6, which gives it a thicker appearance and makes the ribs more noticeable. Wide wale corduroy is perfect for creating bold statements, whether in fashion or home décor. It is often used for outerwear like coats and jackets or for durable pieces like work pants.

3. Popcorn Corduroy

Popcorn corduroy offers a more textured and fun appearance, often resembling the irregular texture of popcorn. Its bumpy surface gives garments or upholstery a playful and unique aesthetic. Popcorn corduroy is typically chosen for vintage-inspired designs and casual wear, where its distinctive look can stand out.

4. Stretch Corduroy

Stretch corduroy incorporates elastane or spandex fibers into the fabric, making it more flexible and comfortable to wear. This type of corduroy is perfect for creating garments that require a bit of stretch, such as leggings, skirts or fitted pants.

5. Pinwale Corduroy

Pinwale corduroy is known for its fine, tight ribs, typically with a WPI of 15 or higher. Pinwale corduroy is often used for creating more refined garments such as shirts, blazers and skirts. It’s also a popular choice for children’s clothing due to its soft texture and hypoallergenic properties.

What is Corduroy Used for?

Clothing: Corduroy is a popular fabric choice for all kinds of clothing. From stylish trousers and skirts to warm jackets and blazers, corduroy provides both comfort and durability. Its thickness makes it perfect for cooler weather, while its soft texture ensures it is comfortable to wear all day. Whether you’re crafting a classic pair of corduroy pants or a more sophisticated jacket, the fabric is perfect for both casual and semi-formal occasions.

Upholstery and Home Décor: Corduroy is also a fantastic material for home furnishings. Its sturdy texture makes it ideal for upholstering sofas, chairs and cushions. Additionally, the unique ribbed texture of corduroy can elevate your home décor, adding a sense of warmth and dimension. Consider using corduroy for throw pillows, curtains or even wall hangings to introduce a retro charm to your interior design.

Accessories: The uses of corduroy are not limited to clothing and furniture. It’s also used for a variety of accessories. This fabric is an excellent choice for making bags, hats, wallets, scarves and shoes.

Why Consider Buying Corduroy in Bulk?

For businesses, designers and manufacturers, sourcing wholesale corduroy fabric offers several strategic advantages:

Cost Efficiency: Bulk buying significantly reduces the per-yard cost, maximizing profit margins for clothing lines or home décor items.

Reliable Supply: Ensures consistent access to fabrics, helping brands maintain smooth production schedules and meet seasonal demand.

Wide Variety: Access to multiple colors, wale widths, and fabric blends allows for more diverse and creative product offerings.

Customization Options: Some fabric suppliers can accommodate special color requests, specific textures, or fabric thicknesses, helping brands create unique collections.

Streamlined Operations: Partnering with established fabric suppliers can streamline logistics, reduce sourcing challenges, and ensure timely delivery.

Choosing the Right Corduroy Fabric Supplier

Selecting the right wholesale partner is critical for ensuring consistent product quality and business growth. Key considerations include:

Quality Assurance: Ensure the supplier has strict quality control processes. Look for fabrics that are durable, colorfast, and soft to the touch.

Fabric Variety: A good supplier offers multiple wale counts, fabric blends, and textures, allowing brands to cater to different product lines.

Minimum Order Quantities (MOQ) and Flexibility: Check if the supplier’s MOQs align with your production scale, and whether they can accommodate scaling orders during peak seasons.

Lead Time and Reliability: Confirm production and shipping timelines to avoid delays in seasonal launches.

Customer Support and Service: A responsive supplier can provide samples, technical support, and advice on fabric selection, which can be invaluable for designers or brands launching new products.

Conclusion

Corduroy fabric has stood the test of time, evolving from a practical workwear textile into a fashionable and functional material used across various design disciplines. Its distinctive texture, durability and versatility make it a sought-after fabric for both stylish garments and home décor projects.

If you are looking for premium corduroy fabric wholesale for your next project, Facto Textile offers a wide range of options to help you turn your ideas into reality with precision and style.